The fertilizer plant is designed to produce liquid ammonia in accordance with GOST
Fertilizer Plant Specifications:
- Amount of produced commercial liquid ammonia per year, tons: 495000
- Gas flow rate, Mmcpa: 441,04
Quality of merchant ammonia:
- Ammonia weight content,%: ≥ 99,9
- Water weight content ,%: ≤ 0,01
- Pressure, MPaG: 0,5
- Temperature,°С: −34
Ammonia production equipment is located on open equipment structures and in partially enclosed buildings.
Main equipment for ammonia production:
— natural gas compressor;
— air compressor;
— synthesis gas compressor;
— ammonia compressor;
— reformer;
— ammonia reactor
— high pressure heat exchange equipment;
— isothermal ammonia storage.
The fertilizer plant includes the following units and sections:
- Ammonia unit consisting of:
- desulfurization section;
- compression section;
- section of primary and secondary reforming;
- CO conversion section;
- CO₂ removal section;
- methanation section;
- ammonia synthesis section;
- ammonia cooling section;
- section for extracting ammonia and hydrogen from purge gases.
- Offsite facilities including:
- river water treatment unit;
- tempered water cooling unit;
- demineralized water unit;
- potable water unit;
- waste water treatment unit;
- steam production unit;
- nitrogen regeneration and plant air package;
- unit for storage of commercial liquid ammonia;
- fire fighting unit of the plant;
- flare unit;
- transformer substation 6/0.4 kV;
- control room;
- administrative and domestic buildings;
- the plant repairs;
- fire station;
- storage warehouses for chemicals, catalysts, equipment;
- unit for unloading of commercial liquid ammonia into rail tank cars.