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M-25 field development and construction of Boysun Gas Processing Plant

PROJECT GOAL

Development of Mustakillikning 25 Yilligi field, with the construction of a gas processing plant and all the required infrastructure facilities in order to ensure the production, treatment and processing of high-sulfur natural gas in the amount of 5.0 billion cubic meters per year, supplied from the field development facilities, and receiving marketable products — sales gas for further transportation via the export gas pipeline and granulated and lumpy sulfur.

Nominal design capacity is 5.0 billion Nm³ per year (2 trains of GPP for processing 2.5 billion Nm³ per year each).

Production range of GPP commercial products:

  • Sales gas — up to 4.4 billion cubic meters per year;
  • Granulated sulfur — up to 460 thousand tons/year (clarification will be made by calculation), according to GOST 127.1-93 “Technical sulfur”

BOYSUN GPP SCOPE

Process

Offsite systems

Buildings and structures as part of GPP

Unlicensed systems of:

Inlet Separation;

• Gas dehydration,

• Formation Water Treatment;

Licensed systems:

• Acid gas removal (under the Shell license);

— Sulfinol M;

— Sulfinol X.

• Sulfur recovery and off-gas treating

(under the Shell license).

• Chemical oxidation of waste water

(Shell license)

• Fuel gas system;

• Flare systems;

• Plant and instrument air unit;

• Nitrogen production and distribution unit;

• Raw water treatment and distribution system;

• Demineralized water treatment system;

• Potable water treatment system;

• Utility water supply system;

• Fire protection water supply system;

• Cooling water system;

• System of steam supply and steam condensate re-treatment;

• Heat supply system;

• Gathering system and waste water treatment;

• Electricity generation and distribution system;

• Emergency power supply system;

• Automated system of fire extinguishing, fire detection and gas contamination control;

• CCTV for process facilities

• Central control room (CCR);

• Administrative and amenity building with a canteen;

• Buildings of GPP transformer substations;

• Remote Instrument Building (RIB);

• Laboratory building;

• Storage warehouses for chemicals, catalysts;

• Maintenance shop;

Entry Checkpoint and Technical Security Equipment Set (KITSO)

SCOPE OF WORKS.

Detailed documentation development, in terms of

  • Development of Project 3D model
  • Project process and installation part
  • Instrumentation part
  • Electrical part (including power supply, power distribution, lighting, grounding and lightning protection)
  • Part of water supply, sewerage and fire extinguishing
  • Part of fire and gas detection, fire alarm
  • Part of heating, ventilation and air conditioning
  • Communication, alarm and video surveillance systems
  • Plot plan and transportation part (including landscaping)
  • Construction part (reinforced concrete structures, metal structures)
  • Architectural part of buildings and structures
  • Environmental Effects Statement, Environmental Impact Assessment (EIA) (if necessary)
  • Industrial Safety Declaration (ISD)